PCT63 – Pressure Control

 

PCT63 – Pressure Control

Teaching pressure process control to students equips them with the knowledge and skills necessary for success in industries where pressure regulation is critical.

It provides a strong foundation in engineering, automation, safety, and problem-solving, making students valuable assets in the workforce while contributing to the efficiency, safety, and quality of industrial processes.

Description

Teaching pressure process control to students equips them with the knowledge and skills necessary for success in industries where pressure regulation is critical.

It provides a strong foundation in engineering, automation, safety, and problem-solving, making students valuable assets in the workforce while contributing to the efficiency, safety, and quality of industrial processes.

Improper pressure levels can lead to equipment failure, leaks, or even explosions and emphasizes the importance of maintaining safe operating conditions.

The Armfield PCT63 system introduces students to fundamental control concepts, as in feedback control, proportional-integral-derivative (PID) controllers, and closed-loop control systems. It consists of a variable-speed reciprocating air pump (compressor), the speed of which can be adjusted by the user, a pressure vessel, and an outflow system.

The outflow system allows the air to escape via either a manually operated needle valve – providing an ongoing outflow, or via a solenoid valve and second needle valve – providing a step change in the outflow.
The vessel pressure is measured by a Bourdon-type mechanical gauge along with a pressure sensor. Providing a visual indication of the pressure in the vessel and a means for the user to check and calibrate the
controller input from the pressure sensor.

Technical Specifications

PCT63 Pressure Control Process

A pressure control process trainer, comprising:

  • 24V PSU 60w 2.5a
  • Pressure process control assembly
  • USB lead
  • Manual Control software allowing low level access to the Drive and Load in each system allowing calibration of sensors and drive systems
  • On/Off Control software allowing control of each system with a simple On/Off algorithm, view software based oscillations and to explore the effects of hysteresis
  • PID Control software allowing uses to enter values for Kp, Ki, Kd and see how the system reacts to in-putted values

Features & Benefits

  • USB, Wi-Fi, Bluetooth and LAN communications supplied as standard
  • Supplied software includes Basic control, On/Off control and
  • PID control
  • Software dynamically displays Set point, Process value and Kp,Ki, and Kd
  • MATLAB and LabVIEW compatible
  • Supplied with full set of manuals and teaching material

Downloads

  • Understanding how to control driving devices
  • Understanding the sensors
  • On/Off control systems
  • System time constant
  • P controller
  • PI controller
  • PID controller
  • Zeigler Nichols algorithm
  • Integral wind up
  • Derivative filter
  • Manual tuning
  • Interfacing with MATLAB/LabVIEW

PCT63 Pressure Control Process

A pressure control process trainer, comprising:

  • 24V PSU 60w 2.5a
  • Pressure process control assembly
  • USB lead
  • Manual Control software allowing low level access to the Drive and Load in each system allowing calibration of sensors and drive systems
  • On/Off Control software allowing control of each system with a simple On/Off algorithm, view software based oscillations and to explore the effects of hysteresis
  • PID Control software allowing uses to enter values for Kp, Ki, Kd and see how the system reacts to in-putted values

Mains electrical supply: 110-230V, AC 50-60 Hz.

PC and Display meeting the following minimum specification:

– Processor: 1Ghz or faster
– RAM: 1Gb or more
– HDD Space: 1Gb
– OS: 32 or 64bit Windows 7, 8, 10 or 11
– Display: Recommended minimum (1920 by 1080) full HD

PACKED AND CRATED SHIPPING SPECIFICATIONS

Volume: 0.095m³

Gross Weight: 12.1Kg

Length: 0.64m

Width: 0.45m

Height: 0.33m

PCT63-UK: Pressure Process Control System
PCT63-EU: Pressure Process Control System
PCT63-USA: Pressure Process Control System

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