FT18-MKII Modular Cross Flow Filtration

 

FT18-MKII Modular Cross Flow Filtration

The system uses a high-pressure piston-recirculation pump to circulate product through the filter module of choice.

The triple-piston design combined with high-pressure flexibles minimises pressure pulsation. The operator can use their own feed vessel or this can be specified (FT18-20 option). The speed of the recirculation pump can be adjusted to suit the particular filtration module and the product. The retentate back-pressure valve enables pressures up to 50 bar to be achieved. Accidental system over-pressure is avoided by a bursting disc downstream of the recirculation pump.

There is a permeate back-pressure valve so that accurate transmembrane pressures (TMP) can be set. Pressure sensors are sited on the retentate side on the inlet and outlet of the filter module, as well as on the permeate side. Any temperature gain in the retentate through recirculation at high pressure is removed using a 316 stainless steel shell and tube heat exchanger, which has corrugated tubes for improved heat transfer.

Description

The Armfield FT18-MkII is a small pilot-scale cross-flow filtration system designed to operate with a range of membrane module configurations. It can operate with as little as 5-10 litres of material but still give data that is useful for process scale-up.

It can be used over the full range of cross-flow filtration applications from microfiltration through to reverse osmosis. It is the perfect tool to use, following on from flat sheet membrane trials with the FT17 (Cross Flow Membrane Filtration System), for further process development and scale-up.

Technical Specifications

Maximum flow rate: 1670 l/hr

Maximum operating pressure: 50 bar

Pressure sensors: 0-50 bar

Mass balance range: 0-6kg

Features & Benefits

  • Four membrane module options:
    · Ceramic
    · Spiral wound
    · Hollow fibre
    · Tubular
  • Capable of microfiltration, ultrafiltration, nanofiltration and revese osmosis operations
  • Maximum filtration pressure of 50 bar
  • Clean-in-place capability
  • Backpulsing option (suitable for certain modules)
  • Variable retentate flow rate in order to change filtration cross-flow velocity
  • Retentate electronic flowmeter measurement
  • Retentate and permeate back pressure valves
  • Pressure sensors on the retentate inlet and outlet of the filtration module and on the permeate line
  • Mass balance option for permeate flow rate measurement
  • All parameters are data logged
  • Ability to assess the important cross-flow filtration mdule types on a single system
  • Fully instrumented to allow the effect of process variables on filtration performance to be measured and logged
  • Assessment of the effect of backpulsing on extending the time between CIP steps
  • 5-10-litre processing volume enables development with minimal product
  • Simple cleaning and maintenance protocols

Downloads

Food:

Dairy: Removal of microorganisms from milk and cheese brines, milk protein standardisation and concentration, whey demineralisation, whey protein fractionation, defatting of whey proteins, and filtration

Fermented foods: Clarification of wine, beer and vinegar, removal of alcohol from wine and beer, post-fermentation yeast recovery, wine lifting

Fruit juices: Clarification and concentration

Water:

Water and waste water purification, desalination, water softening

Pharma:

Concentration and purification of macromolecules, sterile filtration, viral clearance, cell separation, water purification

Edible oils:

Degumming of vegetable oils

Ceramic Filter Module (FT18-5)

FT18-5
Ceramic Filter Module (FT18-5)

Filter housing: 316 stainless steel

Filter length: 0.5m

N° of channels: 1

Channel internal diameter: 7mm

Membrane area: 0.022m2

Available membranes:

  • MF: 110-800nm
  • UF: 3-10nm (2-20 kDa)
  • NF: 200-600 Da

Spiral wound filter module (FT18-6)

FT18-6
Spiral wound filter module (FT18-6)

Filter housing: 1812 (1.8” x 12”) 316 stainless steel sanitary housing

Generic module for use with female elements from different membrane manufacturers

Membrane area depends on element (max: 0.45m2)

The module can be used for MF, UF, NF and RO operations

Max operating pressure: 40 bar

Hollow fibre filter module (FT18-7)

FT18-7
Hollow fibre filter module (FT18-7)

Membrane housing: Polysulfone

Filter length: 0.46m

Fibre internal diameter: 1.1mm

Max operating pressure: 2.1-2.8 bar

Membrane area: 0.09m2

Available membranes:

  • 5-500 kDa

Tubular Filter Module (FT18-8)

Tubular Filter Module (FT18-8)

Filter housing: 316 stainless steel

Filter length: 2 x 0.3m

Membrane area: 0.024m2

Max operating pressure: 40 bar (recommended)

Available membranes:

  • UF: 2-200 kDa
  • NF: 60-75% CaCl2 rejection
  • RO: 80-99% NaCl rejection

Vessel (FT18-20)

FT18-20
FT18 Accessory

30-litre 316 stainless steel retentate vessel for recirculated product, complete with sensor to protect against dry running. Mass balance option for permeate flow rate measurement.

Electronic Flow Meter (FT18-44)

Electronic flow meter that measures the recirculation (retentate) flow rate

Must be ordered with FT18-MkII base unit

Backpulsing/Backflushing (FT18-50)

This module enables filtration pressure to be reversed for a period of time during processing in order to reduce fouling and thus enable extended operation between cleaning cycles

This module is compatible with the Ceramic (FT18-5) and Hollow Fibre (FT18-7) filter modules only

Must be ordered with FT18-MkII base unit

Electrical supply:

FT18-MkII-C: 380-415V/3ph/50Hz/10A

FT18-MkII-D: 208-220V/3ph/60Hz/20A

Water supply:

Towns water 10 l/min at 2 bar or equivalent flow recirculation chiller for lower temperatures

Air supply:

6 bar with minimal air consumption (required for FT18-50 option only)

Packed and created shipping specifications

Volume: 1.9m3

Gross weight: 300kg

Length: 0.72m

Width: 1.00m

Height: 1.50m

FT18-MkII-C: 380-415V/3ph/50Hz/10A

FT18-MkII-D: 208-220V/3ph/60Hz/20A

FT18-MkII-50-C: 380-415V/3ph/50Hz/10A (Includes digital instrumentation upgrade)

FT18-MkII-50-D: 208-220V/3ph/60Hz/20A (Includes digital instrumentation upgrade)

Option ordering codes

FT18-5: Ceramic Filter Module (option)

FT18-6: Spiral Wound Filter Module (option)

FT18-7: Hollow Fibre Filter Module (option)

FT18-8: Tubular Filter Module (option)

FT18-20: Vessel (option)

FT18-50-1: Backpulsing/Backflushing (option)

ARMBUS-LCD-15.6-SS: Touchscreen system (option)

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